Heavenly Grace Computer Concept official site

Heavenly Grace Computer Concept official site

How to build an Auto Battery Charger for 6 or 12 Volt Sytems



It is handy to have a small battery charger for your automobile, especially if someone parks it in your garage for the night with a door just slightly ajar. In that case, the dome light will remain on all night and the battery will be very low in the morning.
I made this charger when I ordered some electronic parts and received a 120 to 12 volt AC transformer with center tap. Sending it back would have cost as much as the transformer. Similar transformers can be found at places like Radio Shack. The transformer puts out about 3 Amps., so it is ideal as a trickle charger. A charge will require about 12 hours. But, it has gotten me out of several jams. Some friends have also borrowed it when their batteries were dead and it worked for them.
The center tap allowed the output to be either 6 or 12 volts. At the time I made this charger I helped to maintain an older farm tractor with a 6 volt electrical system.
Note: The output of the transformer is actually about 13.4 volts. When the voltage passes through the diodes in the rectifier it drops 0.6 volt for each of two diodes to roughly 12 volts. If you look for a 12 volt transformer you may at first be frustrated because you can find only 13.4 volt transformers.

Step 1: The Circuit and What You Need

The circuit is very simple.


I used a piece of plywood for a base. I already had a double pole toggle switch. I used a piece of scrap aluminum cabinet angle to mount the switch. Any piece of aluminum or steel could be bent to do the job. I used a 4 Amp. bridge rectifier from Radio Shack. I also got aligator clips already connected to a cord to connect to the auto battery. This was also from Radio Shack. The AC cord and plug came from a neighbor's discarded televison set that was put out on the curb on garbage day. You will need some screws, soldering iron, and a hot glue gun.

Step 2: Mount the Transformer and Attach the Line Cord


 Use screws to mount the transformer on the plywood base. Solder the ends of the power cord to the primary terminals of the transformer. I used a hot glue gun to cover the solder joints in order to protect against electrical shock. Hot glue is great for this. Be patient and let the first layer of glue harden so you can build the glue up for adequate protection. 

From the photo you can see the details of the strain relief I made to hold the cord in place.

Step 3: Mount the Switch and Wire It.



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Am Bashiru Aliyu by Name and am the CEO of Heavenly Grace, on behalf of my team & i, i want to use this medium to say thank you to our beautiful, handsome, awesome & magnificent clients who believed in us even when the knowledge & experience was all we had, once again thank you